RFID technology to create integrated intelligent production line management
Industrial intelligence has always been a concern. For manufacturers, it is very important for the production line to provide timely and accurate feedback on all aspects of the information. With the rapid development of RFID technology, intelligent manufacturing production combines RFID technology with existing IT systems to establish a real-time management system for intelligent and digital production lines, enabling more optimized and more rational use of resources, thereby increasing production capacity. , asset utilization and high quality control, so that production creates greater benefits. RFID technology to create integrated intelligent production line management.
RFID is entering the core of the manufacturing process. By gradually adopting RFID technology at the shop floor, manufacturers can directly and uninterruptedly capture information captured from RFID and link to existing, validated and industrially enhanced control system infrastructures, coordinated with the supply chain that configures RFID functions. This eliminates the need to update existing manufacturing execution systems (MES) and manufacturing information systems (MIS) to deliver accurate, reliable real-time information streams, creating added value, increasing productivity and significantly reducing investment.
RFID technology production line management is the application of advanced RFID automatic identification technology in production lines, product transfer areas and temporary storage warehouses. It uses reusable RFID tags. Each RFID electronic tag has a unique ID number and readable and writable data. District, the product information is written into the RFID electronic tag, the reader is installed at the offline line of the production line and the entrance and exit of the warehouse, and the product information of each location is automatically written and collected through the RFID read/write tag information, and the data is shared with other MES systems. Information and information are displayed on the display at the same time, prompting the operator of the production line, so that the whole process can be traced and managed for the products to be processed from the offline to the warehouse, temporary storage, and then on-line production, so as to ensure the batch of goods between the production lines. Corresponding to the second box number, each production line can complete the production task without error, and record the important information in the production process, which can provide basic data service for future quality information traceability.
1. Work station management, generally used for piece production, employees use the ID card to start working, read the RFID electronic tag on the product to record the processed product information, the main role is to record the employee's attendance, work quantity information; record product information, Provide dynamic progress information, and identify production capacity bottlenecks through data analysis to provide flexible production basis.
2, automated production line management, in the automated production line application, install RFID electronic tags on the product or vehicle, use the production line RFID reader to read product information, in order to provide processing attributes for automated processing.
3, production line rail supermarket management, the production line loading area to install RFID readers, read the bin or workpiece information, provide a basis for rapid feeding, improve production efficiency.
4, fluent RFID management, install RFID electronic tag readers and small display screens in each fluent frame, automatically record the batch and quantity of feeding, and provide timely forecasting information, when the feeding can be lighted to the feeding port And display information such as the batch material name.
RFID solves the dependence of process management on labor for process management. The process of the entire manufacturing process is more precise and convenient, and tracking and traceability can be realized for the process of work in progress. Once there is any problem with the work in progress, you can quickly find the source of the problem and solve it immediately. Compared with labor, it greatly improves efficiency.
RFID technology automatically collects various professional links in production, and forms real-time information collection and transmission, making system statistics convenient, timely and accurate. Improve the efficiency of the production process, create cost control management visualization, product logistics operation monitoring and management.